I decided that since I had to put in hard points
anyway, I would
use a piece of plywood to widen the piece and provide the center hard
points
at the same time. I cut the panel down the middle, cleaned out
the
area between the glass and installed a plywood panel large enough to
widen
the piece by a little over an inch. I glassed over the top and
bottom
with a two ply bid. I added the additional hard points and
installed
the anchor nuts. Additional holes for the rudder mounting
brackets
shown in the photo are to allow the option of moving the pedals forward
about
an inch.
I also fabricated new rudder pedals from lengths of 3" by
2" aluminum
angle and 1" by 1" angle. These were cut and shapped to the
desired
size and riveted together. The holes are for reducing the weight.
I
will be having the steel framework chromed before final installation.
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