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Using an open cell foam I obtained from a local hobby
supply store, I cut the blocks at the same angle of the gear attachment
to the underside if the aircraft. I glued blocks together as
shown on the left. I then cut slots in the foam and fit them
under the fuselage and around the upper portion of the landing gear.
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Once the fit around the gear is obtained, the rest is just
a matter of sanding the blocks to the desired shape.
Sanding the foam is no problem but keeping it from disentegrating
at the edges and not breaking it as it gets thin can be a bit
interesting. The next step is to cover these with glass. |
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The first step to laying glass over the form is to fill
the open cells of the foam with a micro-epoxy mix. I let the mix
cure, sanded the form with 60 grit paper and prepared it for the glass
covering. |
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The glass was layed up in multiple small overlaping bids.
This made it much easier to follow the forms. After
application of the bid, strips of peel ply were added to hold the glass
in place and make the finished product smooth and require less sanding
to finish. |
The end result came out looking pretty good
but still not quite what I wanted. I have done some additional
sanding and filling to get the shape perfect. Once everything is
right, I will add another think layer of glass to ensure the ultimate
strength. |
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A
fiberglass panel is required to cover the underside of the landing gear
crossover. I used a standard prepreg panel and trimmed part of
the lower side to produce a mounting lip.
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I then applied fiberglass layups to the inside of the cover to reenforce the mounting lip.
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